Maintenance of steel structure space frame industrial plant

The steel structure space frame industrial plant has the advantages of beautiful design, diversified body shapes, bright colors, high factory production of steel components, low engineering cost, short capital construction period, simple installation and construction, and flexible layout. Steel has the advantages of light weight, easy design and calculation, recyclability and other advantages, so that steel structures are used in large quantities in contemporary industrial plants. At the same time, the maintenance of the steel structure workshop is very important in the later use. SAFS briefly introduces the maintenance and maintenance methods of the steel structure workshop in the later period of use.

The picture project is selected from: https://www.safsteelstructure.com/application-center/

The following are three maintenance methods for steel structure space frame industrial plant maintenance:

1. The steel structure workshop is the entire connection of the structural parts. Electric lighting equipment and wires cannot be directly tied to the steel components. It is necessary to set up wire pipes or wire groove blocking devices to avoid electric shock;

2. The steel structure components should be repainted and maintained every 3 years to prolong the overall appearance and service life of the steel structure workshop;

3. After the installation of the steel structure space frame workshop is completed, the owner cannot change the structure without permission, cannot remove any bolt components, and cannot add or reduce partition walls.

If it is necessary to change, it should be negotiated and agreed with the steel structure manufacturing company before the change

Advantages and disadvantages of steel structure space frame connection

 1. Welding

Advantages: strong adaptability to geometric frame shapes and simple structure. Without weakening the section, automatic operation can be realized, the connection has good airtightness and high structural rigidity.

Disadvantages: high material requirements, reduced bearing capacity of welding residual stress and residual deformation compression components, welded structure is more sensitive to cracks, and the problem of low temperature cold brittleness is obvious.

2. Riveting

Advantages: reliable force transmission, good toughness and plasticity, easy quality inspection, and good resistance to dynamic loads.

Disadvantages: complex structure, expensive steel and labor.

3. Ordinary bolt connection

Advantages: easy loading and unloading, simple equipment.

Disadvantages: The bolts should not be sheared when the accuracy is low. When the bolt precision is high, the processing and installation are complicated and the price is relatively high.

4. High-strength bolt connection

Advantages: The friction type shear deformation is small, the elastic performance is good, and it is more suitable for the structure of the follow-up load. The bearing capacity of the pressure bearing type is higher than that of the friction type, and the connection is compact.

Disadvantages: The treatment of the friction surface, the installation process is slightly complicated, and the cost is slightly higher. The shear deformation of the pressure-bearing connection is large, and it cannot be used in the structure that bears the dynamic load.

The geometric structure content is selected from: https://www.safsteelstructure.com/

Xuzhou SAFS Steel Structure Engineering Co., Ltd.

Space Frame Structure Engineering

 1. The quality of the steel structure space frame project is affected by many factors. The quality of the steel is one of the most important aspects. It directly affects the use time of the space frame. Therefore, the choice of space frame building materials is very important. , to avoid buying inferior products.

2. Under the background that the state advocates energy saving and recyclable materials, the space frame residential building will show a trend of geometric development. Among them, steel plates, hot-rolled H-beams, steel pipes, and cold-formed steels are the main products, and products with steel strength of Q345 and Q235 are the first choice of customers.

3. The space frame structure is generally composed of roughly the same lattice or smaller sized units (repeated). Often used in roof structures. The joints of plate space frame and double shell space frame made of steel mainly include cross plate joint, welded hollow ball joint and bolt ball joint.

Space frame structure engineering is a new type of energy-saving and environmentally friendly building system, known as "green building". Space frame engineering has huge development space due to its light weight, high strength, good seismic performance, and the advantages of recycling and comprehensive use.

Image via: safsteelstructure.com

Techniques and details of high-altitude bulk loading of space frame roof structures

The space frame roof structure installation adopts high-altitude bulk, so it is necessary to set up an installation platform. In order to improve the construction progress, a scaffolding platform is adopted. The platform surface should be between 0.3 and 0.8m from the bottom chord of the space frame, and the space frame steel bar should be placed on the ground according to the construction sequence, and hoisted to the installation platform in sequence. Each lifting should not exceed 0.5 tons, and the lifting equipment should be hydraulic crane on site. After the components are lifted to the platform, they should be placed according to the installation position immediately to prevent the components from being stacked together. Before the installation of the grid, Before installation of each space frame,in addition to the careful inspection of the steel bar and bolt balls during production, the number check of the steel bar and the bolt balls and the inspection of the external dimensions should be carried out to match the positive and negative deviations of the steel bar and bolt balls.

Generally speaking, there are two main ways to install the space frame roof structure, one is the direct splicing of steel bar, and the other is a small unit installation. During the installation process, the above two methods can be combined and constructed at the same time, and the high-strength bolts must be in place when tightening. The multi-pass tightening method is adopted. After the bolts are tightened, the set screws are tightened. Finally, all the joints and the redundant bolt holes on the node ball are filled tightly with an oil brush, and two coats of anti-rust paint are applied.

Image credit: safsteelstructure.com

How to Control the Installation Deviation of the Bolt Ball Space frame

        There are generally deviations in the installation of the bolt ball space frame. How to reasonably control deviations during installation and avoid deviation accumulation? SAFS steel structure Engineering Company has organized three ways for your reference:

1. The embedded parts should be leveled and the axis of the spring should be leveled to ensure that the rubber bearings meet the installation requirements under the design standards. Properly dispose of embedded parts that do not meet the conditions.

2.  Prevent the overall space frame from settling before forming. Give enough grid support points on the actual operating platform.

Image from: https://www.safsteelstructure.com/

3. After each unit or multiple units are installed, the grid must be checked and recorded step by step to prevent deviations in the processing and production process from accumulating during installation. If it is found that the deviation accumulation is too large in the whole process of the installation, which affects the subsequent installation, it is necessary to stop the installation, analyze the reasons, and make rectifications in time.

For large-span space frames, when installing a single-span, the bolts cannot be tightened at one time, so as to adjust the deviation of the rubber bearing caused by the accumulation of deviations or the insufficient support of the scaffolding platform in the later stage. Adjusting the height of the platform support can be adjusted with a jack, but the strength and stability of the scaffolding must be ensured.

The design and material of the steel structure carport must have corresponding requirements

 If we want the large steel structure carport we build ourselves to be of good quality, then we must have corresponding specifications in the design and selection of materials. How to do it? Here are five points to share with you.

First of all, when we design, we must consider the toughness of the SAFS steel structure carport. When designing, we cannot because the plasticity of the steel is better and ignore the effect of force, so that after the construction is completed, there is only aesthetics.

Second, after the construction is completed, we must also regularly repair it, especially with the increase of use time, there will be some problems on the surface of the steel structure carport, we must repair it as soon as possible.

Third, when we choose steel, we must choose good toughness, so that when we use it, we can reduce the cracking situation.

Fourth, when we are processing, we must choose the appropriate processing technology according to the state of the steel, otherwise it will have a great impact on the strength and toughness of the steel structure carport.

Official website consultation: https://www.safsteelstructure.com/

Fifth, the material used in the steel structure carport must have good durability, so that it can have a good life when it is used. Otherwise, we need to replace or repair it regularly when we use it.

Precautions of space frame construction in rainy period

In the rainy period, the construction of the space frame structure project must be considered carefully, pay attention to the influence of various factors, and make the correct treatment method according to the actual situation.

1. For the earthwork piled up on the construction site, measures should be taken to prevent rain erosion around the site. For example, put strip stones around to prevent the earthwork from being washed into the excavated foundation groove or pipe trench by rainwater. Or bury some infrastructure that has already been completed. After the foundation construction is completed, the backfilling work around the foundation pit should be carried out as soon as possible. When artificial precipitation is stopped, the anti-floating stability of the box-shaped foundation and the buoyancy of groundwater on the foundation should be checked, and the anti-floating stability coefficient should not be less than 1.2. Stop construction when the impact of rain is great. What is being excavated is mainly supported by slowing down edge breaking.

2. The working surface of the space frame during the rainy season should not be too large, and should be completed segment by segment and segment by segment; when the rainfall is heavy, the earthwork construction should be stopped in a large area; For the foundation soaked by rainwater, necessary work such as excavation and backfilling should be done to restore the bearing capacity of the foundation; important or special projects should be completed before the rainy season.

3. To prevent the slope from being washed away by rainwater, nail wire mesh can be added to the slope, and 50cm of fine stone concrete can be applied; the slope can also be covered with plastic sheets;

4. In order to prevent the foundation pit from being soaked, drainage ditch and water collecting well should be made in the foundation pit and necessary drainage force should be organized during excavation; the pool and basement located at the bottom should be carefully considered during construction. If the pre-consideration is not careful, after pouring and pounding, in the event of heavy rain, it will often cause the basement and pond to float up. ​​

5. When excavating foundation trenches or pipe trenches in rainy period, attention should be paid to the stability of the slope. If necessary, slow down the side slope or set up supports. The inspection and control of side slopes and supports shall be strengthened during the construction of space frame engineering; supports shall be provided for excavated foundation trenches or pipe trenches. ​​

6. The earthwork backfilled before the rain should be rolled in time to form a certain slope on the surface, so that the rainwater can be automatically discharged.

To sum up, in the construction of space frame structure, we must pay attention to the influence of the unique influencing factors in the rainy period, so as to solve unique problems in the rainy period, and strengthen the safety and stability of the space frame structure.

Space frame industry knowledge: https://www.safsteelstructure.com/news-center/

Instability analysis of steel space frame structure

 1. The steel space frame structure is divided into overall instability and local instability. Most of the overall instability is caused by local instability. When the slenderness ratio of the compression part or the bending part exceeds the allowable value, the stability will be lost. It is affected by many objective factors, such as load changes, initial defects of steel, and different supporting conditions etc.. Support is often ignored by designers or builders, which is also one of the reasons for the overall instability.

2. Due to the different positions of the hoisting points, the force of the pipe of the steel truss or space frame structure may change, resulting in instability; the overturning, collapse or deformation of the scaffold is mostly caused by insufficient connecting rods and no support.

Therefore, when designing the steel space frame structure, it should be designed by technical personnel with rich work experience. It should not be taken lightly and try to avoid the above-mentioned hidden dangers. Our company has more than 10 years of rich experience in the field of steel structure, professional and technical personnel, professional equipment, and won the trust of many customers.

Get a free quote: safsteelstructure.com/contact-us

How to avoid deformation of bolt ball space frames

   The bolt ball space frame uses the bolted ball as the node between the steel rods, which plays the role of support and leverage. The bolted ball space frame is usually used outdoors, and it will be deformed due to some external factors. So how should we avoid the deformation of the bolt ball space frame?

1. The front page needs to be tied up during transportation, and some more support points should be added. Try to choose wood for padding, so as to avoid deformation of columns, beams, tie rods and other connecting parts during transportation.

2. Use two-point hoisting when loading and unloading the bolted ball net frame. If the bolt ball net frame is too long, a pole can be used and the lifting point can be appropriately increased.

3. When the bolted ball space frame is stacked, the number of stacked layers can be reduced. At the same time, it is necessary to appropriately increase the supporting points to prevent the bolted ball space frame from being deformed by compression.

Connectors such as bolted ball space frames often experience extrusion and deformation. In order to reduce the occurrence of these situations, you can learn more about the above information. Only in this way can the deformation of the connecting parts be avoided and reduced, and the utilization rate of the bolted ball space frame can be improved.

More space framework knowledge at: www.safsteelstructure.com

7 advantages of space frame structure

 Most of today's industrial warehouses are built with a space frame structure. Why does the space frame structure have such magic to attract these owners? I have summarized 7 advantages to share with you:

1. Anti-earthquake disaster and anti-storm: the anti-seismic level is above level 8, and it can withstand level 11 storm (wind force 140km/h).

2. Anti-rust treatment and anti-corrosion: light steel structures generally use hot-dip galvanized steel plates and V-type connectors as the frame. Good rust resistance, high compressive strength and long service life. No distortion, no deformation, no erosion, firm structure. The design scheme of the steel structure has a service life of 50 years.

3. Safety and fire prevention.

4. Thermal insulation: The thermal insulation function is further improved. Building environmental protection and energy saving can reach 65%, exceeding the national regulations on building environmental protection and energy saving.

5. Protect the ecological environment.

6. Good sound insulation performance: meet the sound insulation requirements of workshops.

7. Space frame steel structure industrial warehouse are widely used in outdoor spaces: power plants, cement plants, clinker plants, etc. will build coal storage, cement or clinker warehouses.

Image from: https://www.safsteelstructure.com/