From Start to Finish: Illustrated Guide to Space Structure Construction (Design → Fabrication → Installation)

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Step 1: Concept & Feasibility

  • Meet with clients to discuss needs: function, span, budget

  • Propose initial structural forms (flat grid, double-layer dome, etc.)

  • Use structural analysis software to simulate loads and optimize member sizes

Step 2: Design & Detailing

  • Create CAD/BIM models with joint layouts and member dimensions

  • Define single-layer vs. double-layer systems, node types (e.g. ball joints)

  • Deliver renderings and node-detail drawings for client approval

Step 3: Factory Fabrication & Quality Control

  • Prefabricate all members and nodes in certified factories

  • Enforce tight tolerances, label all parts for easy field assembly

  • Apply corrosion protection: hot-dip galvanizing or coating

Step 4: Packing & Logistics

  • Package modules to container dimensions for shipment

  • Provide packing layouts, shipping plan, and delivery timeline

Step 5: On‑site Assembly & Installation

  • Client team gets trained for installation supervision

  • Crane‑lift prefabricated modules and bolt together nodes

  • Install roof cladding: membrane, glass, or solar panels

Step 6: Final Inspection & Maintenance

  • Conduct structural checks and complete handover documentation

  • Provide maintenance guidelines: bolt torque checks, corrosion inspection

  • Assist transition to client facility management

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